Metal whiskers – It’s like hair, on metals. And it’s a huge problem.

May 17, 2017 5:48 PM

technobytelabs

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The strange hair-like extensions on the piece of metal are called metal whiskers. They grow from the tin that is used as a solder and a coating substance in many electronic circuits. The first time we realized that they could pose a problem was in the 1940s. Since then, the problem has only gotten worse. Mostly due to a safety regulation that was passed to save humans. The use of lead was banned in 2004, but it increased the chances of growth of this weird hair-like substance in electronic circuits.

Metal whiskers have compromised expensive technologies like satellites and missile systems. We discuss this peculiar phenomenon in detail at the link below. Check it out if you would like to know more about the cause and origins of this problem.

More details: http://www.technobyte.org/interesting-facts/metal-whiskers/

Didn't NASA also realize this shit is seriously dangerous in space?

9 years ago | Likes 1 Dislikes 0

OMG! Buzzfeed - go home you're drunk! (you'll never believe what metal grows next!)

9 years ago | Likes 1 Dislikes 0

It just needs a shave

9 years ago | Likes 1 Dislikes 0

Feels like an elaborately disguised click bait.

9 years ago | Likes 1 Dislikes 0

Worst cotton candy ever. 1/10

9 years ago | Likes 2 Dislikes 0

9 years ago | Likes 39 Dislikes 0

du du du duuu

9 years ago | Likes 3 Dislikes 0

Hair metal is terrible, gotcha.

9 years ago | Likes 1 Dislikes 0

Thought it was a troll, apparently its real.

9 years ago | Likes 1 Dislikes 0

10 Reasons why Metal Having Whiskers is a bad thing. (Number 3 will surprise you!). Anyone else annoyed by bait like this?

9 years ago | Likes 8 Dislikes 0

We had a class on this in the Army when they banned the lead in solder, right after they required us to have workbench ventilation...

9 years ago | Likes 1 Dislikes 0

...It was the year before they banned the (untested) anthrax vaccination they'd been giving us due to safety issues.

9 years ago | Likes 1 Dislikes 0

Careful to not inhale the metal spores, that's how they spread to other devices. Definitely do not eat any fuzzy green metal.

9 years ago | Likes 17 Dislikes 0

Are you a Xorn?

9 years ago | Likes 1 Dislikes 0

*Mumbles with full mouth* "Why?"

9 years ago | Likes 11 Dislikes 0

"Iron sickness." It affects your magnetic personality.

9 years ago | Likes 2 Dislikes 0

Was ran glue samples for computer part lables through mass spec to test for tin. Tin migrates through metals and can destroy hard drives.

9 years ago | Likes 12 Dislikes 0

We*, as in a company I worked for.

9 years ago | Likes 4 Dislikes 0

The article forgot the Tin Whiskers in Toyota vehicles that caused deaths by speeding up vehicles until they crashed.

9 years ago | Likes 5 Dislikes 0

I still have a kilo of old leaded solder for repairing my old radios, and a glassfibre brush to clean old solderspots with. I have seen this

9 years ago | Likes 2 Dislikes 1

You mean dust?

9 years ago | Likes 2 Dislikes 1

Do androids dream of electric sheep?

9 years ago | Likes 3 Dislikes 0

Materials engineer-my old boss described this happening to capacitors. Silver whiskers, or dendrites, would grow through the caps and (1)

9 years ago | Likes 3 Dislikes 1

cause them to short circuit. The solution? Hit the caps with a high voltage pulse. Because the whiskers are so thin, the high (2)

9 years ago | Likes 3 Dislikes 1

power density would make them heat up and vaporize, breaking the short. Thought it was neat. (3)

9 years ago | Likes 2 Dislikes 0

That seems like a neat trick. However, dendrites and whiskers are different.

9 years ago | Likes 3 Dislikes 1

I was reading about issues with batteries overheating and learned about dendrites, crazy stuff. What is the difference between the two?

9 years ago | Likes 1 Dislikes 0

That's so metal

9 years ago | Likes 3 Dislikes 1

ha metal pubes

9 years ago | Likes 3 Dislikes 2

Tin with long hair? Metal.as.fuck.

9 years ago | Likes 3 Dislikes 0

It's not a big deal, though. Processes and material purity keep it in check. Lots of dumb panic back in mid 2000s but it hasn't happened.

9 years ago | Likes 1 Dislikes 0

That does mean that cheap, poor QC processes are more susceptible to it, though. It raises the bar for good vs. shit fabs.

9 years ago | Likes 1 Dislikes 0

Source: also an EE.

9 years ago | Likes 1 Dislikes 0

And anyways the article says that Ag & Au do it as well, though my oldest silver ring is 17 yrs old, it still has none of this pubic hair

9 years ago | Likes 2 Dislikes 0

is... this where steel wool comes from...

9 years ago | Likes 166 Dislikes 6

They actually shave it off in long strands. Sorta like a cheese grater.

9 years ago | Likes 1 Dislikes 0

Pfft no! They get that from sheep with too much Iron and some other stuff in their diet. Why else would it be called steel "wool"?

9 years ago | Likes 9 Dislikes 0

No

9 years ago | Likes 3 Dislikes 0

Tin wool yes, steel wool, no.

9 years ago | Likes 2 Dislikes 0

No, this is tin.

9 years ago | Likes 28 Dislikes 2

And zinc

9 years ago | Likes 9 Dislikes 0

No, comes from steel sheep.

9 years ago | Likes 232 Dislikes 2

9 years ago | Likes 2 Dislikes 1

Would those be called Steep?

9 years ago | Likes 1 Dislikes 0

Jet fuel can't shave steel sheep

9 years ago | Likes 6 Dislikes 0

9 years ago | Likes 12 Dislikes 1

Do steel sheep have electric dreams?

9 years ago | Likes 27 Dislikes 0

They have iron dreams

9 years ago | Likes 2 Dislikes 0

Yup:

9 years ago | Likes 4 Dislikes 0

Explained for your friend: Boards that had to use eco-unleaded and did cold solders are known to get broken (ie incomplete) circuits (1/2)

9 years ago | Likes 4 Dislikes 0

A ghetto fix is to remove nonmetals and cook a board in an oven to reflow the solder. A holy-shit-ghetto fix was to wrap the xbox ...

9 years ago | Likes 3 Dislikes 0

... the xbox in towels so it would forcibly overheat itself.

9 years ago | Likes 3 Dislikes 0

Why don't they just peel them off?

9 years ago | Likes 467 Dislikes 4

They often exist underneath chips between pins that are a fraction of a mm in size and a fraction of a mm in spacing from other pins

9 years ago | Likes 4 Dislikes 0

Or use a curling iron for the curling iron

9 years ago | Likes 3 Dislikes 0

I just watched that episode!

9 years ago | Likes 8 Dislikes 0

Then you remove the only thing keeping them from rusting

9 years ago | Likes 5 Dislikes 0

How did he make those? Did he walk up to the Replicator and say "Sideburns, Dark Brown; Smokin' Hot."?

9 years ago | Likes 16 Dislikes 0

He keeps a big "R" shaved in his pubes. Those are the weekly trimmings on double-sided tape.

9 years ago | Likes 11 Dislikes 0

It'll mess with the metals sense of balance.

9 years ago | Likes 1 Dislikes 0

They can grow in as little as 48 hours with no warning.

9 years ago | Likes 1 Dislikes 0

Proof?

9 years ago | Likes 1 Dislikes 0

the site was listed in NASA's metal whisker site. https://nepp.nasa.gov/Whisker/video/index.html

9 years ago | Likes 1 Dislikes 0

Thanks for this!

9 years ago | Likes 2 Dislikes 0

12 minutes of growth from NASA linked page http://www.calce.umd.edu/tin-whiskers/movies/calcewhisker2_web.wmv

9 years ago | Likes 2 Dislikes 0

They can be very tiny. And how do you peel off hair from circuit boards?

9 years ago | Likes 169 Dislikes 7

Ever heard of blowing out shorts? It can be quite fun on a very bad board.

9 years ago | Likes 1 Dislikes 0

Last time I blew out my shorts it was NOT fun.

9 years ago | Likes 4 Dislikes 0

My guess is carefully.

9 years ago | Likes 1 Dislikes 0

Duct tape?

9 years ago | Likes 1 Dislikes 0

Shaving cream and a razor.

9 years ago | Likes 5 Dislikes 0

With fire! Do they burn like steel wool?

9 years ago | Likes 1 Dislikes 0

With a straight razor.

9 years ago | Likes 2 Dislikes 0

With tiny tweezers

9 years ago | Likes 180 Dislikes 1

9 years ago | Likes 1 Dislikes 0

9 years ago | Likes 17 Dislikes 1

Where can I send my satellite?

9 years ago | Likes 73 Dislikes 3

I don't know man, you're going to have to call direct tv or some shit.

9 years ago | Likes 6 Dislikes 0

Any bodies with a sufficient mass to allow orbit, example: your mom

9 years ago | Likes 100 Dislikes 2

BAZINGA!

9 years ago | Likes 5 Dislikes 3

Jesus man

9 years ago | Likes 8 Dislikes 0

9 years ago | Likes 25 Dislikes 0

OH SHITTTTTTT

9 years ago | Likes 7 Dislikes 0

v

9 years ago | Likes 6 Dislikes 0

9 years ago | Likes 14 Dislikes 0

Or from a satellite when it's already in space?

9 years ago | Likes 17 Dislikes 0

With tiny tweezers in space.

9 years ago | Likes 19 Dislikes 0

or with really long tweezers from earth (and good aim)

9 years ago | Likes 12 Dislikes 0

Didn't you see Tom Riker peel them off. Seems pretty easy.

9 years ago | Likes 6 Dislikes 0

Tom?

9 years ago | Likes 4 Dislikes 0

Wills alternate universe twin, transporter accident brought him into the normal universe, joined the marquis

9 years ago | Likes 3 Dislikes 0

He's actually a copy. Transporter operator used two beams and one reflected back to the planet.

9 years ago | Likes 2 Dislikes 0

Literally stole the image straight from Wikipedia and watermarked it. https://en.wikipedia.org/wiki/File:Zinc_whiskers.jpg

9 years ago | Likes 6 Dislikes 0

No, some Wikipedian stole this from the poster, un-watermarked it, then traveled back in time to fabricate some evidence

9 years ago | Likes 1 Dislikes 1

Why not just tell us what the issue is?

9 years ago | Likes 84 Dislikes 0

We wouldn't visit the website otherwise

9 years ago | Likes 68 Dislikes 0

Wouldn't that make it clickbait, which is against Imgur regulations?

9 years ago | Likes 33 Dislikes 0

Yup

9 years ago | Likes 12 Dislikes 1

(1/2) I'll save you the click bait bullshit. This WAS bad for anything electronic that had Tin solder (basically everything)

9 years ago | Likes 27 Dislikes 0

What imposter22 reveals next will blow you away.

9 years ago | Likes 7 Dislikes 0

(2/2) They added Lead (3%) to the Tin solder and this went away. Now with RoHS compliance you cant really use Lead, they have better solder

9 years ago | Likes 23 Dislikes 0

EU decided to ban lead in solder to "save the children" or something. Ignoring that lead in solder is bound up and not a hazard.

9 years ago | Likes 9 Dislikes 15

63/37 4 lyfe

9 years ago | Likes 4 Dislikes 0

It's bound up until it degrades in landfills and pollutes the water table, you mean.

9 years ago | Likes 20 Dislikes 4

The problem with having lead in things isn't really much to do with how they're being used when they're new, it's what comes next.

9 years ago | Likes 5 Dislikes 4

yeah, that's the thing, it doesn't.

9 years ago | Likes 4 Dislikes 7

no I don't mean what I said. There is no evidence that lead in electronics in landfills was a problem and the better solution is to not put

9 years ago | Likes 7 Dislikes 9

electronics into landfill in the first place.

9 years ago | Likes 6 Dislikes 5

WOW. The best solution is to not throw away electronics? You mean the best solution is to do things correctly? No fucking shit. If people

9 years ago | Likes 5 Dislikes 2

As a result electronics manufacturers need to use lead free solder and that is prone to forming tin whiskers that short shit out.

9 years ago | Likes 5 Dislikes 5

It directly decreased the reliability of electronics so now they need to make and throw out way more stuff. Also the entire world is ROHS

9 years ago | Likes 3 Dislikes 4

these days for compatibility except a few space/military things which often still need to use ROHS parts

9 years ago | Likes 2 Dislikes 4